Flotation Washers

We have Flotation Washers as

Corn Kernel Flotation Washer Model.TFW02

and

Pea Grain & Corn Kernel Flotation Washer Model.TFW01

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TABANLI Flotation Washers: Precision Cleaning for Peas and Corn

 

Achieve Unrivaled Purity with Advanced Hydro-Separation Technology

In the competitive world of food processing, the purity of your product directly impacts quality, safety, and brand reputation. TABANLI introduces its specialized Flotation Washer Series—state-of-the-art hydro-separation systems designed to meticulously clean and grade free-flowing products like peas and sweet corn kernels. Engineered for high performance and sustainable operation, our washers guarantee cleaner output while significantly minimizing water usage.

 

Core Technology: Separation by Density and Flotation

TABANLI Flotation Washers utilize a simple yet highly effective principle: separation by density. The controlled water flow efficiently removes three main types of contaminants in a continuous, high-volume process:

1. Sinking Contaminants: Heavy foreign material (e.g., small stones, sand, dense soil) sinks to the bottom for automatic removal.

2. Floating Contaminants: Light impurities (e.g., pods, husks, stems, leaves) float on the surface and are skimmed off.

3. Washing & Rinsing: The product is thoroughly washed, removing dust and residue, ensuring a ready-to-process kernel.

 

Model Breakdown: Choosing Your Perfect Washer

TABANLI offers two distinct models tailored to specific processing needs:

 

Model TFW01: The Multi-Product Stone Eliminator (Peas & Corn)

The TFW01 is our flagship model, built for processors handling both peas and corn kernels.

• Dual-Product Versatility: Seamlessly handles both green peas and sweet corn kernels.

• Critical Stone Removal for Peas: Features an enhanced density separation mechanism specifically optimized to efficiently isolate and remove small, dense stones often found within pea lots, a crucial step for preventing damage to downstream equipment.

• Superior Flotation Skimming: Effectively removes floating debris like leaves, broken pods, and foreign fibers for both products.

• Ideal For: Operations requiring maximum flexibility and critical foreign material removal from pea crops.

 

Model TFW02: Dedicated Corn Kernel Purity

The TFW02 is expertly calibrated for the precise cleaning requirements of sweet corn kernels.

• Corn-Focused Efficiency: Optimized solely for sweet corn kernel washing and flotation separation.

• Efficient Impurity Removal: Excels at skimming lightweight floating contaminants (chaff, silk, light husks) and removing heavier, sinking materials (sand, metal pieces).

• Simplified Design: A focused design offering maximum throughput and reliability for dedicated corn processing lines.

• Ideal For: Large-scale processors focused exclusively on sweet corn.

 

Sustainable Processing: The TABANLI Advantage

Both the TFW01 and TFW02 models are equipped with advanced systems that prioritize resource efficiency:

• Integrated Water Recycling: Both washers feature closed-loop water circulation systems. The wash water is continuously filtered and reused, leading to dramatic reductions in fresh water consumption and lower utility costs.

• Hygienic Filtration: High-quality filtering prevents the recirculation of suspended solids, maintaining water purity and ensuring a clean final product.

Invest in TABANLI for maximum product purity, equipment protection, and water savings. Contact us today to discuss which Flotation Washer model is the right fit for your pea and corn processing demands.